{"title":"Dry Electrode Fabrication","description":"\u003cp\u003e\u003cstrong\u003eDry-electrode fabrication replaces solvent-cast slurry with a PTFE-fibrillated powder route, eliminating NMP recovery and oven drying while opening the door to thicker, higher-loading electrodes for lithium-ion, sodium-ion, and solid-state cells.\u003c\/strong\u003e A working pilot line strings four equipment classes together — morphology conditioning, dry mixing with binder fibrillation, calendering with controlled shear, and lamination to a current collector — and the collections below cover each step in the order you would run them.\u003c\/p\u003e\n\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003e\u003ca href=\"\/collections\/particle-spheroidizers\"\u003eParticle Spheroidizers\u003c\/a\u003e\u003c\/strong\u003e — round irregular NCM, NCA, olivine LFP\/LMFP, spinel LMO\/LNMO, graphite, hard carbon, and silicon-carbon powders so they pack uniformly and shear PTFE evenly downstream. Also used to gently condition sulfide and oxide (garnet, NASICON-type) solid-electrolyte powders.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e\u003ca href=\"\/collections\/dry-mixers\"\u003eDry Mixers\u003c\/a\u003e\u003c\/strong\u003e — three-dimensional shaker mixers for gentle homogenization of active material, conductive carbon, and binder; jacketed high-shear dry mixers for the PTFE-fibrillation step that turns a powder blend into a cohesive dry mass.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e\u003ca href=\"\/collections\/rolling-presses\"\u003eRolling Presses\u003c\/a\u003e\u003c\/strong\u003e — asynchronous-speed hot rollers that apply nip shear to convert fibrillated powder into a free-standing film, plus cold and hot synchronous calenders for densifying the film to its target porosity.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e\u003ca href=\"\/collections\/laminators-for-dry-electrode-fabrication\"\u003eLaminators\u003c\/a\u003e\u003c\/strong\u003e — heated roll-to-roll presses and soft-nip rubber-roller units that bond the free-standing electrode film onto a primer-coated aluminum or copper foil without further densification.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003eIf you are building a dry-electrode line from scratch, work the list top to bottom — morphology first, fibrillation second, film formation third, lamination last. If you are troubleshooting an existing line (poor film continuity, fines shedding, weak peel strength), the failure usually traces upstream of where you see it. For wet-slurry processes, see Slurry Mixers and Calenders \u0026amp; Rolling Presses instead.\u003c\/p\u003e\n","products":[{"product_id":"esmeslhrp","title":"ECS-SM Hot Rolling Press (W=200mm, 80℃) with Rubber Roll for Electrode Sheet Lamination, ESMESLHRP","description":"\u003cp\u003eA Hot Rolling Press with Rubber Rollers (often referred to as a \"Soft-Nip\" calender or laminator) serves a very different purpose than the high-pressure steel-on-steel calendering used for densification.\u003c\/p\u003e\n\u003cp\u003eRubber or polymer-coated rollers provide a \"conformable\" nip. This is essential when you are laminating materials with slightly different thicknesses or surface textures. (1) Uniform Pressure Distribution: Unlike rigid steel, a rubber roller deforms slightly around the material. This ensures that a thin ion-exchange membrane is pressed evenly against an electrode, even if there are microscopic \"valleys\" in the slurry coating. (2) \u003cstrong\u003eSurface Protection\u003c\/strong\u003e: If you are laminating a delicate separator or a solid-state electrolyte layer, rubber rollers prevent \"pinholing\" or mechanical crushing that can occur with high-pressure steel. (3) \u003cstrong\u003eBubble Removal\u003c\/strong\u003e: In R2R lamination, the \"soft\" contact helps \"squeeze\" out air pockets between layers, which is critical for maintaining low interfacial resistance.\u003c\/p\u003e\n\u003ctable width=\"100%\" style=\"height: 201.2px;\"\u003e\n\u003ctbody\u003e\n\u003ctr style=\"height: 35.6px;\"\u003e\n\u003ctd style=\"width: 17.9856%; height: 35.6px;\"\u003e\u003cem\u003ePart Number\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%; height: 35.6px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eESMESLHRP (ESM-ESL-HRP)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003ePower\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eAC110 or 220V±10%, single phase, 50\/60Hz, 600 W \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eRoller Features\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eRoller Width: 200 mm\u003c\/li\u003e\n\u003cli\u003eSubstrate Width: Max. 180 mm (Max. effective lamination width)\u003c\/li\u003e\n\u003cli\u003eSteel Roller: Φ80*220mm, surface hardness: ≥HRC58, high temperature alloy steel.\u003c\/li\u003e\n\u003cli\u003eHeating Temperature: Max:80℃, surface uniformity ≤±2.5℃\u003c\/li\u003e\n\u003cli\u003eRubber Roller: Φ80*220mm (core is stainless steel that is surface coated with EPDM rubber). \u003c\/li\u003e\n\u003cli\u003eDriven motor is Ar-gas compatible in glovebox for operation.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eLamination Speed\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eMax. 0.7 m\/min, adjustable\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eRolling Gap\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003e0-2.0 mm, manually adjust\u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eDimension\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eL480 * W280 * H440 mm (glovebox-compatible)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eWeight\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003e~70 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReferences\u003c\/strong\u003e:\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/www.sciencedirect.com\/science\/article\/pii\/S2666248521000330\"\u003eM. Yokota, et al., Effect of roll press on consolidation and electric\/ionic-path formation of electrodes for all-solid-state battery, Journal of Power Sources Advances, 2021, 12, 100078\u003c\/a\u003e\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/advanced.onlinelibrary.wiley.com\/doi\/abs\/10.1002\/admt.202400417\"\u003eR. A. Altmaier, et al.,High-Linear-Energy Layered Fiber Batteries Using Roll-to-Roll Lamination and Laser Cutting, Adv. Mater. Technology, 2024, 9, 2400417\u003c\/a\u003e.\u003c\/p\u003e","brand":"SZKJ","offers":[{"title":"Default Title","offer_id":47525346017510,"sku":"ESMESLHRP","price":8888888.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESMESLHRP_main.png?v=1775760320"},{"product_id":"essdbehrpars","title":"ECS-SS Hot Rolling Press (W=100mm, 120℃) with Asynchronous Rolling Speed for Dry Battery Electrode (DBE), ESSDBEHRPARS","description":"\u003cp\u003eIn the fabrication of dry battery electrodes—where active materials, conductive agents, and PTFE binders are \"fibrillated\" without the use of NMP solvent—the Asynchronous Rolling Speed (ARS) press is a sophisticated tool. Unlike standard calendering where both rollers spin at the exact same velocity, ARS introduces a controlled speed differential between the top and bottom rollers. This creates mechanical shear at the nip, which is the secret to high-performance dry-film electrodes.\u003c\/p\u003e\n\u003cp\u003eDry electrode technology relies on the fibrillation of PTFE. When you apply both compression and shear, the PTFE particles stretch into a microscopic \"spider-web\" matrix that holds the active material together. (1)\u003cstrong\u003e Shear-Induced Fibrillation\u003c\/strong\u003e: By spinning one roller faster than the other (e.g., a ratio of 1.1:1 or 1.2:1), the material is \"smeared\" slightly as it is crushed. This maximizes the fibrillation of the binder, creating a stronger, more flexible dry film. (2) \u003cstrong\u003eSurface Smoothing\u003c\/strong\u003e: ARS can help eliminate \"orange peel\" textures on the surface of the dry electrode, leading to more uniform contact with the current collector. (3) \u003cstrong\u003eOrientation Control\u003c\/strong\u003e: The speed differential helps orient the polymer chains in the direction of the rolling, which can improve the mechanical tensile strength of the free-standing dry film.\u003c\/p\u003e\n\u003ctable style=\"height: 201.2px;\" width=\"100%\"\u003e\n\u003ctbody\u003e\n\u003ctr style=\"height: 35.6px;\"\u003e\n\u003ctd style=\"width: 17.9856%; height: 35.6px;\"\u003e\u003cem\u003ePart Number\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%; height: 35.6px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eESSDBEHRPARS (ESS-DBE-HRPARS)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003ePower\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eAC220V±10%, single phase, 50\/60Hz, 1000 W \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eHot Roller\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eΦ95×115mm mm (effective hot rolling width: 100 mm)\u003c\/li\u003e\n\u003cli\u003eRoller is made of alloy stainless steel and surface plated with Cr layer\u003c\/li\u003e\n\u003cli\u003eSurface Hardness: HRC60～62, surface coating thickness: ≥10mm, Ra=0.4\u003c\/li\u003e\n\u003cli\u003eHeating temperature: Max:120℃ (independently controlled)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCalendering Speed\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003e0.05- 1 m\/min (step motor)\u003c\/li\u003e\n\u003cli\u003eTwo rolling speeds of upper and bottom rollers is independently controlled.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCalendering Gap\/Pressure\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003e0-0.5 mm, digital adjustable (0.001mm)\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eTwo pressurized modes: \u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e           For small pressure (20-80 kg), adjustable\u003c\/p\u003e\n\u003cp\u003e           For large pressure, gap-controlled, not adjustable (Max. 2T)\u003c\/p\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eNote\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cp\u003e \u003cstrong\u003eDry electrode fabrication processes: \u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli style=\"font-weight: bold;\"\u003e\u003cstrong\u003e(1) Powder Mixing\u003c\/strong\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe active material (eg: graphite, LFP, NMC) is mixed with conductive carbon at medium level speed, and then add the PTFE into the mixture and mix it at a low speed (Temperature=10-15℃). Finally a high speed mixing was conducted in a short time to generate partially PTFE fibrillation.  \u003c\/p\u003e\n\u003cp\u003e           \u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHRPARS_02_100x100.png?v=1775771743\"\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e(2) Sheet Formation\u003c\/strong\u003e\u003cstrong style=\"font-size: 0.875rem;\"\u003e  \u003c\/strong\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003ePlace the powder mixture onto an Al foil and make a rough rectangular shape (Initial thickness~3-5 mm). A kneading roller can be used to slightly press the loose film back and forth until a rigid film was formed (film thickness 0.5-1.0 mm). \u003c\/p\u003e\n\u003cp\u003e         \u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHRPARS_03_100x100.png?v=1775771743\"\u003e \u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e(3) Sheet Rolling Press\u003c\/strong\u003e\u003cstrong style=\"font-size: 0.875rem;\"\u003e \u003c\/strong\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eSend the above dry film that covered with two Al foils into the rollers under asynchronous rolling speed (eg: 1:1.1 or 1:1.2). The rolling pressure always keeps in the range of 60-80 kgf (Overpressure will damage\/crush the self-standing film). The rolling temperature is 80-100 ℃. Ideally the gap reduction decrement would be 20-30 um. \u003c\/p\u003e\n\u003cp\u003e         \u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHRPARS_04_100x100.png?v=1775772428\"\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cstrong\u003e(4) Electrode Lamination\u003c\/strong\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe thin self-standing dry film can be further laminated (same speed) with carbon-coated foil to form the complete dry battery electrode.   \u003c\/p\u003e\n\u003cp\u003e           \u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHRPARS_05_100x100.png?v=1775772717\"\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eDimension\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eL420 * W345 * H400 mm (press only)\u003c\/li\u003e\n\u003cli\u003eL200 * W500 * H440 mm (controller only)\u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eWeight\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003e~62 kg (press) + 20 kg (controller))\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReferences\u003c\/strong\u003e:\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/advanced.onlinelibrary.wiley.com\/doi\/abs\/10.1002\/admt.202501420\"\u003eJ. Yu, et al., Dry Electrode Processing for Lithium-Ion Battery Cathodes and Anodes: Materials, Fabrication Strategies, and Future Outlook, Adv. Mater. Technologies, 2025, 10, e01420\u003c\/a\u003e\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/pubs.rsc.org\/en\/content\/articlehtml\/2025\/sc\/d5sc00059a\"\u003eJ. Park, et al., Sustainable and cost-effective electrode manufacturing for advanced lithium batteries: the roll-to-roll dry coating process, Chem. Sci., 2025, 16, 6598-6619\u003c\/a\u003e.\u003c\/p\u003e","brand":"SZKJ","offers":[{"title":"Default Title","offer_id":47527035994342,"sku":"ESSDBEHRPARS","price":8888888.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHRPARS_main.png?v=1775771649"},{"product_id":"essdbehsdm","title":"ECS-SS High-Speed (10000 rpm, 150 mL) Dry Mixer with Water Cooling Jacket for Dry Battery Electrode- ESSDBEHSDM","description":"\u003cp\u003eFor Dry Battery Electrode (DBE) technology, the High-Speed Dry Mixer replaces the traditional NMP-based planetary mixer. Its primary function is no longer just \"blending\" but \"Fibrillation\"—the mechanical process of stretching PTFE (Polytetrafluoroethylene) binder particles into a microscopic 3D web that binds the active material together.\u003c\/p\u003e\n\u003cp\u003eDry electrode mixing relies on high-shear collision. (1) \u003cstrong\u003eDry Powder Loading\u003c\/strong\u003e: Active material (NMC\/LFP), conductive carbon (Super P\/CNTs), and PTFE binder are loaded as dry powders (typically 5–10% binder). (2) \u003cstrong\u003eShear Force\u003c\/strong\u003e: High-speed impellers (running at 3,000 to 10,000 RPM) create intense mechanical shear. (3) \u003cstrong\u003ePTFE Activation\u003c\/strong\u003e: Under this shear and the heat generated by friction, the spherical PTFE particles undergo a phase transition, \"uncoiling\" into ultra-fine fibrils.\u003c\/p\u003e\n\u003ctable width=\"100%\" style=\"height: 201.2px;\"\u003e\n\u003ctbody\u003e\n\u003ctr style=\"height: 35.6px;\"\u003e\n\u003ctd style=\"width: 17.9856%; height: 35.6px;\"\u003e\u003cem\u003ePart Number\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%; height: 35.6px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eESSDBEHSDM (ESS-DBE-HSDM)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003ePower\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eAC110 or 220V±10%, single phase, 50\/60Hz, 600 W \u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"height: 35.6px;\"\u003e\n\u003ctd style=\"width: 17.9856%; height: 35.6px;\"\u003e\u003cem\u003eMixing Features\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%; height: 35.6px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eMixing Speed: 10000 rpm (adjustable)\u003c\/li\u003e\n\u003cli\u003eMixing Time: 0-30 min (adjustable)\u003c\/li\u003e\n\u003cli\u003eFor automatic mode, the mixing speed and time can be programmed to set gradient operation. \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eMixing Tank Features\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eProcessing Volume: Max. 150 mL (suggested)\u003c\/li\u003e\n\u003cli\u003eA sharp blade set is in the mixing tank. If the powder is not enough, then the blade may not be touching the bottom powder. \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e          \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHSDM_02_100x100.png?v=1775776440\" alt=\"\" style=\"float: none;\"\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eA water chiller (eg: \u003ca href=\"https:\/\/echemsupplies.com\/products\/eadtcwc?variant=47528488698086\"\u003eEADTCWC\u003c\/a\u003e) should be connected with the cooling jacket to maintain10-15 °C for partial fibrillation of PTFE. \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e          \u003ca href=\"https:\/\/echemsupplies.com\/products\/eadtcwc?variant=47528488698086\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/EADTCWC_main_100x100.png?v=1775781572\" alt=\"\" style=\"float: none;\"\u003e\u003c\/a\u003e\u003c\/p\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCertification\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eCE certified\u003c\/li\u003e\n\u003cli\u003eUL and CSA certification is available upon request at extra cost\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eDimension\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eL350 * W280 * H480 mm (glovebox-compatible)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eWeight\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003e~16 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReferences\u003c\/strong\u003e:\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/www.sciencedirect.com\/science\/article\/pii\/S037877532300842X\"\u003eA. Yonaga, et al., Effects of dry powder mixing on electrochemical performance of lithium-ion battery electrode using solvent-free dry forming process, J. Power Sources, 2023, 581, 233466\u003c\/a\u003e\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/pubs.acs.org\/doi\/full\/10.1021\/acsaem.2c03755\"\u003eA. Gyulai, et al., Dry Electrode Manufacturing in a Calender: The Role of Powder Premixing for Electrode Quality and Electrochemical Performance, ACS Appl. Energy Mater. 2023, 6, 10, 5122–5134\u003c\/a\u003e\u003c\/p\u003e","brand":"SZKJ","offers":[{"title":"Default Title","offer_id":47527263895782,"sku":"ESSDBEHSDM","price":3999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHSDM_main.png?v=1775776424"},{"product_id":"esldbehsdm","title":"ECS-SL High-Speed Dry Mixer (Max. 6000 rpm, 5 L) with Water Cooling Jacket for Dry Battery Electrode- ESLDBEHSDM","description":"\u003cp\u003eFor Dry Battery Electrode (DBE) technology, the High-Speed Dry Mixer replaces the traditional NMP-based planetary mixer. Its primary function is no longer just \"blending\" but \"Fibrillation\"—the mechanical process of stretching PTFE (Polytetrafluoroethylene) binder particles into a microscopic 3D web that binds the active material together.\u003c\/p\u003e\n\u003cp\u003eDry electrode mixing relies on high-shear collision. (1) \u003cstrong\u003eDry Powder Loading\u003c\/strong\u003e: Active material (NMC\/LFP), conductive carbon (Super P\/CNTs), and PTFE binder are loaded as dry powders (typically 5–10% binder). (2) \u003cstrong\u003eShear Force\u003c\/strong\u003e: High-speed impellers (running at 3,000 to 10,000 RPM) create intense mechanical shear. (3) \u003cstrong\u003ePTFE Activation\u003c\/strong\u003e: Under this shear and the heat generated by friction, the spherical PTFE particles undergo a phase transition, \"uncoiling\" into ultra-fine fibrils.\u003c\/p\u003e\n\u003ctable width=\"100%\" style=\"height: 201.2px;\"\u003e\n\u003ctbody\u003e\n\u003ctr style=\"height: 35.6px;\"\u003e\n\u003ctd style=\"width: 17.9856%; height: 35.6px;\"\u003e\u003cem\u003ePart Number\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%; height: 35.6px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eESLDBEHSDM (ESL-DBE-HSDM)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003ePower\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eAC220V±10%, three-phases, 50\/60Hz, 3000 W \u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"height: 35.6px;\"\u003e\n\u003ctd style=\"width: 17.9856%; height: 35.6px;\"\u003e\u003cem\u003eMixing Features\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%; height: 35.6px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eMixing Rotation Speed: Max. 6000 rpm (adjustable), which corresponds the line speed of 56 m\/s\u003c\/li\u003e\n\u003cli\u003eMixing Time: 0-30 min (adjustable)\u003c\/li\u003e\n\u003cli\u003eFor automatic mode, the mixing speed and time can be programmed to set gradient operation. \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eMixing Tank Features\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eMixing Tank Volume: Max. 5 L (tank size: D200mm * H200mm)\u003c\/li\u003e\n\u003cli\u003eTwo sets of sharp blades are designed in the mixing tank. The powder amount should cover the blade surface to achieve high mixing quality. \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e          \u003cimg style=\"float: none;\" alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESLDBEHSDM_02_100x100.png?v=1775795599\"\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eA water chiller (eg: \u003ca href=\"https:\/\/echemsupplies.com\/products\/eadtcwc?variant=47528488698086\"\u003eEADTCWC\u003c\/a\u003e) with flow rate (≥60 L\/min) should be connected with the cooling jacket to maintain10-15 °C for partial fibrillation of PTFE. \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e          \u003ca href=\"https:\/\/echemsupplies.com\/products\/eadtcwc?variant=47528488698086\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/EADTCWC_main_100x100.png?v=1775781572\" alt=\"\" style=\"float: none;\"\u003e\u003c\/a\u003e\u003c\/p\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eGas Compressor (\u003cspan style=\"color: rgb(255, 42, 0);\"\u003eOptional\u003c\/span\u003e)\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eA gas compressor (\u003ca href=\"https:\/\/echemsupplies.com\/products\/euqofgc?variant=47513044156646\"\u003eEUQOFGC\u003c\/a\u003e) is required to provide a gas pressure of 60-80 psi for pneumatic sealing operation \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e          \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/EUQOFGC_main_100x100.png?v=1775414665\" alt=\"\" style=\"float: none;\"\u003e\u003c\/p\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCertification\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eCE certified\u003c\/li\u003e\n\u003cli\u003eUL and CSA certification is available upon request at extra cost\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eDimension\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eL800 * W600 * H1250 mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eWeight\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003e~160 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReferences\u003c\/strong\u003e:\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/www.sciencedirect.com\/science\/article\/pii\/S037877532300842X\"\u003eA. Yonaga, et al., Effects of dry powder mixing on electrochemical performance of lithium-ion battery electrode using solvent-free dry forming process, J. Power Sources, 2023, 581, 233466\u003c\/a\u003e\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/pubs.acs.org\/doi\/full\/10.1021\/acsaem.2c03755\"\u003eA. Gyulai, et al., Dry Electrode Manufacturing in a Calender: The Role of Powder Premixing for Electrode Quality and Electrochemical Performance, ACS Appl. Energy Mater. 2023, 6, 10, 5122–5134\u003c\/a\u003e\u003c\/p\u003e","brand":"SZKJ","offers":[{"title":"Default Title","offer_id":47529517187302,"sku":"ESLDBEHSDM","price":8888888.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESLDBEHSDM_main.png?v=1775795232"},{"product_id":"etmdbehrpars","title":"ECS-TM Hot Rolling Press (W=200mm, 130℃) with Asynchronous Rolling Speed for Dry Battery Electrode (DBE), ETMDBEHRPARS","description":"\u003cp\u003eIn the fabrication of dry battery electrodes—where active materials, conductive agents, and PTFE binders are \"fibrillated\" without the use of NMP solvent—the Asynchronous Rolling Speed (ARS) press is a sophisticated tool. Unlike standard calendering where both rollers spin at the exact same velocity, ARS introduces a controlled speed differential between the top and bottom rollers. This creates mechanical shear at the nip, which is the secret to high-performance dry-film electrodes.\u003c\/p\u003e\n\u003cp\u003eDry electrode technology relies on the fibrillation of PTFE. When you apply both compression and shear, the PTFE particles stretch into a microscopic \"spider-web\" matrix that holds the active material together. (1)\u003cstrong\u003e\u003cspan\u003e \u003c\/span\u003eShear-Induced Fibrillation\u003c\/strong\u003e: By spinning one roller faster than the other (e.g., a ratio of 1.1:1 or 1.2:1), the material is \"smeared\" slightly as it is crushed. This maximizes the fibrillation of the binder, creating a stronger, more flexible dry film. (2)\u003cspan\u003e \u003c\/span\u003e\u003cstrong\u003eSurface Smoothing\u003c\/strong\u003e: ARS can help eliminate \"orange peel\" textures on the surface of the dry electrode, leading to more uniform contact with the current collector. (3)\u003cspan\u003e \u003c\/span\u003e\u003cstrong\u003eOrientation Control\u003c\/strong\u003e: The speed differential helps orient the polymer chains in the direction of the rolling, which can improve the mechanical tensile strength of the free-standing dry film.\u003c\/p\u003e\n\u003ctable width=\"100%\" style=\"height: 201.2px;\"\u003e\n\u003ctbody\u003e\n\u003ctr style=\"height: 35.6px;\"\u003e\n\u003ctd style=\"width: 17.9856%; height: 35.6px;\"\u003e\u003cem\u003ePart Number\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%; height: 35.6px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eETMDBEHRPARS (ETM-DBE-HRPARS)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003ePower\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eAC220V±10%, single phase, 50\/60Hz, 1500 W \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eHot Roller\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eΦ96×215mm mm (effective hot rolling width: \u003cspan style=\"color: rgb(255, 42, 0);\"\u003e200 mm\u003c\/span\u003e)\u003c\/li\u003e\n\u003cli\u003eRoller is made of alloy stainless steel and surface plated with Cr layer\u003c\/li\u003e\n\u003cli\u003eSurface Hardness: HRC62, surface coating thickness: ≥10mm, Ra=0.4\u003c\/li\u003e\n\u003cli\u003eHeating temperature: Max:130℃ (independently controlled)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCalendering Speed\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003e0.05- 1 m\/min (dual servo motors)\u003c\/li\u003e\n\u003cli\u003eRolling speeds of two rollers can be independently controlled and the asynchronous rolling speed can generate high shear force for PTFE fibrillation.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCalendering Gap\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003e0-2 mm (3 mm can be customized upon request)\u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003ePowder Feeding Hopper\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eA powder feeding hopper is design at the top of rolling press, which is convenient for powder feeding to form electrode sheet. \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e          \u003cimg style=\"float: none;\" alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ETMDBEHHRP_02_100x100.png?v=1775882132\"\u003e\u003c\/p\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eNote\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cp\u003e \u003cstrong\u003eDry electrode fabrication processes: \u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli style=\"font-weight: bold;\"\u003e\u003cstrong\u003e(1) Powder Mixing (\u003ca href=\"https:\/\/echemsupplies.com\/products\/essdbehsdm?variant=47527263895782\"\u003eESSDBEHSDM\u003c\/a\u003e)\u003c\/strong\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe active material (eg: graphite, LFP, NMC) is mixed with conductive carbon at medium level speed, and then add the PTFE into the mixture and mix it at a low speed (Temperature=10-15℃). Finally a high speed mixing was conducted in a short time to generate partially PTFE fibrillation.  \u003c\/p\u003e\n\u003cp\u003e           \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHRPARS_02_100x100.png?v=1775771743\" style=\"float: none;\"\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e(2) Sheet Formation\u003c\/strong\u003e\u003cstrong style=\"font-size: 0.875rem;\"\u003e  \u003c\/strong\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003ePlace the powder mixture onto an Al foil and make a rough rectangular shape (Initial thickness~3-5 mm). A kneading roller can be used to slightly press the loose film back and forth until a rigid film was formed (film thickness 0.5-1.0 mm). \u003c\/p\u003e\n\u003cp\u003e         \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHRPARS_03_100x100.png?v=1775771743\" style=\"float: none;\"\u003e \u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e(3) Sheet Rolling Press\u003c\/strong\u003e\u003cstrong style=\"font-size: 0.875rem;\"\u003e \u003c\/strong\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eSend the above dry film that covered with two Al foils into the rollers under asynchronous rolling speed (eg: 1:1.1 or 1:1.2). The rolling pressure always keeps in the range of 60-80 kgf (Overpressure will damage\/crush the self-standing film). The rolling temperature is 80-100 ℃. Ideally the gap reduction decrement would be 20-30 um. \u003c\/p\u003e\n\u003cp\u003e         \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHRPARS_04_100x100.png?v=1775772428\" style=\"float: none;\"\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cstrong\u003e(4) Electrode Lamination\u003c\/strong\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe thin self-standing dry film can be further laminated (same speed) with carbon-coated foil (eg: \u003ca href=\"https:\/\/echemsupplies.com\/products\/cbaccccfr?variant=47056714334438\"\u003eCBACCCCFR\u003c\/a\u003e, \u003ca href=\"https:\/\/echemsupplies.com\/products\/cbccccafr?variant=47058761023718\"\u003eCBCCCCAFR\u003c\/a\u003e) to form the complete dry battery electrode.   \u003c\/p\u003e\n\u003cp\u003e           \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESSDBEHRPARS_05_100x100.png?v=1775772717\" style=\"float: none;\"\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eDimension\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eL820 * W450 * H400 mm (Ar-filled glovebox compatible)\u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eWeight\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003e~100 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReferences\u003c\/strong\u003e:\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/advanced.onlinelibrary.wiley.com\/doi\/abs\/10.1002\/admt.202501420\"\u003eJ. Yu, et al., Dry Electrode Processing for Lithium-Ion Battery Cathodes and Anodes: Materials, Fabrication Strategies, and Future Outlook, Adv. Mater. Technologies, 2025, 10, e01420\u003c\/a\u003e\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/pubs.rsc.org\/en\/content\/articlehtml\/2025\/sc\/d5sc00059a\"\u003eJ. Park, et al., Sustainable and cost-effective electrode manufacturing for advanced lithium batteries: the roll-to-roll dry coating process, Chem. Sci., 2025, 16, 6598-6619\u003c\/a\u003e.\u003c\/p\u003e","brand":"TOB","offers":[{"title":"Default Title","offer_id":47530585325798,"sku":"ETMDBEHRPARS","price":8888888.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ETMDBEHRPARS_main.png?v=1776021041"},{"product_id":"esmdber2rhrpgas","title":"ECS-SM Roll-to-Roll Hot Rolling Press (W=200mm, 15T, 150℃) with Gradient Asynchronous Speed for Dry Battery Electrode (DBE), ESMDBER2RHRPGAS","description":"\u003cp\u003eIn the fabrication of dry battery electrodes—where active materials, conductive agents, and PTFE binders are \"fibrillated\" without the use of NMP solvent. The Roll-to-Roll (R2R) Hot Rolling Press is the equipment that bridges the gap between raw powder and a functional, commercial-grade electrode. The hot rolling in a dry process serves as the primary film-forming and lamination engine.\u003c\/p\u003e\n\u003cp\u003eA complete R2R dry processing line typically utilizes the hot rolling press in two distinct stages: (1) The fibrillated \"battery dough\" from your high-speed dry mixer is fed into the heated nip of the press. (2) In the second pass, the free-standing film is paired with a current collector (aluminum or copper foil) that has been pre-coated with a thin conductive primer.\u003c\/p\u003e\n\u003ctable width=\"100%\" style=\"height: 201.2px;\"\u003e\n\u003ctbody\u003e\n\u003ctr style=\"height: 35.6px;\"\u003e\n\u003ctd style=\"width: 17.9856%; height: 35.6px;\"\u003e\u003cem\u003ePart Number\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%; height: 35.6px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eESMDBER2RHRPGAS (ESM-DBE-R2RHRPGAS)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003ePower\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eAC220V±10%, single phase, 50\/60Hz, 6000 W \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eHot Rollers\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eΦ150×220mm mm (effective hot rolling width: \u003cspan style=\"color: rgb(255, 42, 0);\"\u003e200 mm\u003c\/span\u003e)\u003c\/li\u003e\n\u003cli\u003eRoller is made of DC53 stainless steel\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eHeating temperature on three rollers: Max:150℃ (independently controlled). \u003c\/li\u003e\n\u003cli\u003eThe recommended temperature for three rollers can be 80°C, 80°C, and 60°C.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e          \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESMDBER2RHRPGAS_02_100x100.png?v=1775922433\" alt=\"\" style=\"float: none;\"\u003e\u003c\/p\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCalendering Speed\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003e0.05- 1 m\/min (the rolling speed of each roller can be adjusted independently)\u003c\/li\u003e\n\u003cli\u003eNormally the recommended gradient speed: 0.1 m\/min (roller 1), 0.12 m\/min (roller 2); 0.15 m\/min (roller 3). \u003c\/li\u003e\n\u003cli\u003eThe slight speed difference is beneficial to high quality film formation without any damages.  \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCalendering Gap\/Pressure\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003e0-1.2 mm (digital set and adjustable)\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eThe recommended gap for roller 1 and 2 is 0.1 mm, while that for roller 2 and 3 is 0.18 mm (stainless steel foil is go through it)\u003c\/li\u003e\n\u003cli\u003eMax. 15 T (pressure adjustable)\u003c\/li\u003e\n\u003cli\u003e0.1-0.5 T for roller 1 and 2; while 0.2-2 T for roller 2 and 3 (depends on active material types) \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003ePowder Feeding Hopper\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eA powder feeding hopper is design at the top of rolling press, which is convenient for powder feeding to form electrode sheet. \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e          \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESMDBER2RHRPGAS_03_100x100.png?v=1775923276\" alt=\"\" style=\"float: none;\"\u003e\u003c\/p\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eNote\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cp\u003e \u003cstrong\u003eDry electrode fabrication processes: \u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli style=\"font-weight: bold;\"\u003e\u003cstrong\u003e(1) Powder Mixing (\u003ca href=\"https:\/\/echemsupplies.com\/products\/esldbehsdm?variant=47529517187302\"\u003eESLDBEHSDM\u003c\/a\u003e)\u003c\/strong\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe active material (eg: graphite, LFP, NMC) is mixed with conductive carbon at medium level speed, and then add the PTFE into the mixture and mix it at a low speed (Temperature=10-15℃). A high-speed mixing was conducted in a short time to generate partially PTFE fibrillation. The large agglomerates were removed with a 30 mesh filter.  \u003c\/p\u003e\n\u003cp\u003e         \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESMDBER2RHRPGAS_04_100x100.png?v=1775923677\" style=\"float: none;\"\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e(2) Sheet Formation\/Rolling Press\u003c\/strong\u003e\u003cstrong style=\"font-size: 0.875rem;\"\u003e \u003c\/strong\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003ePlace the powder mixture into the feeding hopper. The three rollers with gradient gap\/pressure will from the self-standing dry film. A cutter is designed to cut the film edge.\u003c\/p\u003e\n\u003cp\u003e               \u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESMDBER2RHRPGAS_06_100x100.png?v=1775923978\"\u003e          \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESMDBER2RHRPGAS_05_100x100.png?v=1775923768\" style=\"float: none;\"\u003e  \u003cstrong\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\u003c\/ul\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cstrong\u003e(3) Electrode Lamination (combined with another roll-to-roll laminator)\u003c\/strong\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe thin self-standing dry film can be further laminated (same speed) with carbon-coated foil (eg: \u003ca href=\"https:\/\/echemsupplies.com\/products\/cbaccccfr?variant=47056714334438\"\u003eCBACCCCFR\u003c\/a\u003e, \u003ca href=\"https:\/\/echemsupplies.com\/products\/cbccccafr?variant=47058761023718\"\u003eCBCCCCAFR\u003c\/a\u003e) to form the complete dry battery electrode.   \u003c\/p\u003e\n\u003cp\u003e          \u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESMDBER2RHRPGAS_07_100x100.png?v=1775924258\"\u003e \u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eDimension\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eL920 * W850 * H1540 mm (Ar-filled glovebox compatible)\u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eWeight\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003e~700 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReferences\u003c\/strong\u003e:\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/advanced.onlinelibrary.wiley.com\/doi\/abs\/10.1002\/admt.202501420\"\u003eJ. Yu, et al., Dry Electrode Processing for Lithium-Ion Battery Cathodes and Anodes: Materials, Fabrication Strategies, and Future Outlook, Adv. Mater. Technologies, 2025, 10, e01420\u003c\/a\u003e\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/pubs.rsc.org\/en\/content\/articlehtml\/2025\/sc\/d5sc00059a\"\u003eJ. Park, et al., Sustainable and cost-effective electrode manufacturing for advanced lithium batteries: the roll-to-roll dry coating process, Chem. Sci., 2025, 16, 6598-6619\u003c\/a\u003e.\u003c\/p\u003e","brand":"SZKJ","offers":[{"title":"Default Title","offer_id":47532280807654,"sku":"ESMDBER2RHRPGAS","price":8888888.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESMDBER2RHRPGAS_main.png?v=1775922433"},{"product_id":"esmelr2rhrp","title":"ECS-SM Roll-to-Roll Hot Rolling Press (W=200mm, 120℃) for Electrode Lamination, ESMELR2RHRP","description":"\u003cp\u003eA roll-to-roll hot rolling press is engineered to create a permanent, low-resistance interface between two distinct layers using a combination of heat and moderate pressure.\u003c\/p\u003e\n\u003cp\u003eLamination in a battery pilot line typically involves bonding a free-standing active material (like a dry electrode film) to a foil that has been pre-coated with a thin conductive \"tie-layer\" or primer. (1) \u003cstrong\u003eThermal Softening\u003c\/strong\u003e: The rollers heat the binder (usually PTFE for dry processes or PVDF for wet) to its glass transition temperature (Tg). (2) \u003cstrong\u003eInterfacial Fusion\u003c\/strong\u003e: Under pressure, the softened binder chains interpenetrate the primer layer on the foil, creating a mechanical and electrical \"weld.\" (3) \u003cstrong\u003eNip Geometry\u003c\/strong\u003e: The rollers must maintain a perfectly uniform \"nip\" to ensure that the lamination strength is consistent across the entire width of the R2R line.\u003c\/p\u003e\n\u003ctable style=\"height: 201.2px;\" width=\"100%\"\u003e\n\u003ctbody\u003e\n\u003ctr style=\"height: 35.6px;\"\u003e\n\u003ctd style=\"width: 17.9856%; height: 35.6px;\"\u003e\u003cem\u003ePart Number\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%; height: 35.6px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eESMELR2RHRP (ESM-EL-R2RHRP)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003ePower\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eAC220V±10%, single phase, 50\/60Hz,3850 W \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eRoller Features\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eRoller Width: 200 mm\u003c\/li\u003e\n\u003cli\u003eSubstrate Width: Max. 180 mm (Max. effective lamination width)\u003c\/li\u003e\n\u003cli\u003eOne steel (DC53) Roller and one EPDM rubber roller: Φ120*200mm\u003c\/li\u003e\n\u003cli\u003eHeating Temperature: Max: 120℃, adjustable\u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eLamination Speed\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eMax. 5 m\/min, adjustable\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eRolling Gap\/Pressure\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eGap: 0-2.0 mm, manually adjustable\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003ePressure: Max. 0.6 T\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eUnwinding\/Winding Rollers\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eCore Cardboard: 3\"\u003c\/li\u003e\n\u003cli\u003eRoll Diameter: Max. Ф200mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eGas Compressor\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eA gas compressor (\u003ca href=\"https:\/\/echemsupplies.com\/products\/euqofgc?variant=47513044156646\"\u003eEUQOFGC\u003c\/a\u003e) is required to provide a pressure of 60-80 psi for pneumatic operation.  \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e          \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/EUQOFGC_main_100x100.png?v=1775414665\" alt=\"\" style=\"float: none;\"\u003e\u003c\/p\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eDimension\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eL1000 * W860 * H1500 mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eWeight\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003e~600 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReferences\u003c\/strong\u003e:\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/www.sciencedirect.com\/science\/article\/pii\/S2666248521000330\"\u003eM. Yokota, et al., Effect of roll press on consolidation and electric\/ionic-path formation of electrodes for all-solid-state battery, Journal of Power Sources Advances, 2021, 12, 100078\u003c\/a\u003e\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/advanced.onlinelibrary.wiley.com\/doi\/abs\/10.1002\/admt.202400417\"\u003eR. A. Altmaier, et al., High-Linear-Energy Layered Fiber Batteries Using Roll-to-Roll Lamination and Laser Cutting, Adv. Mater. Technology, 2024, 9, 2400417\u003c\/a\u003e.\u003c\/p\u003e","brand":"SZKJ","offers":[{"title":"Default Title","offer_id":47532421349606,"sku":"ESMELR2RHRP","price":8888888.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ESMELR2RHRP_main.png?v=1776018661"}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/collections\/ESMDBER2RHRPGAS_main.png?v=1776019352","url":"https:\/\/echemsupplies.com\/collections\/dry-electrode-fabrication.oembed","provider":"EChem Supplies","version":"1.0","type":"link"}