{"product_id":"etlecpchrp","title":"ECS-TL Pressure-Controlled Hot Rolling Press (W=300mm, 40T, 130°C) for Electrode Calendering, ETLECPCHRP","description":"\u003cp\u003eFor high-precision electrode calendering, transitioning from simple gap-control (setting the distance between rollers) to pressure-control is the key to achieving consistent energy density and ionic conductivity. In a pressure-controlled system, the machine uses hydraulic or servo-actuators to apply a specific, measurable force (typically in metric tons) regardless of slight variations in the initial coating thickness.\u003c\/p\u003e\n\u003cp\u003eWhen using a pressure-control press, your goal is to optimize the Packing Density (PD) = m\/(A*t). Where m is the mass of active material, A is the area, and t is the post-calendering thickness. (1) \u003cstrong\u003e10% Rule\u003c\/strong\u003e: For most lithium-ion cathodes (NMC\/LFP), aim for a thickness reduction of approximately 10–20% per pass. Attempting more can cause \"spring-back\" or delamination. (2) \u003cstrong\u003eThermal Softening\u003c\/strong\u003e: Calendering at 60-100 °C reduces the yield strength of the PVDF binder, allowing for higher density at lower pressures and reducing the risk of foil cracking. (3) \u003cstrong\u003eLinear Pressure\u003c\/strong\u003e: In production, pressure is often reported as N\/mm (force divided by the width of the electrode). Lab machines that report total \"Tons\" should be converted to linear pressure for academic reporting.\u003c\/p\u003e\n\u003ctable width=\"100%\" style=\"height: 201.2px;\"\u003e\n\u003ctbody\u003e\n\u003ctr style=\"height: 35.6px;\"\u003e\n\u003ctd style=\"width: 17.9856%; height: 35.6px;\"\u003e\u003cem\u003ePart Number\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%; height: 35.6px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eETLECPCHRP (ETL-EC-PCHRP)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003ePower\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eAC220V±10%, single phase, 50\/60Hz, 2000 W \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eHot Roller\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eΦ196 x 330 mm (effective width for hot rolling: 300 mm)\u003c\/li\u003e\n\u003cli\u003eRoller is made of 9Cr3Mo, hard chromium plating surface thickness ≥0.15mm\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eHRC65~70, hardness layer thickness ≥15mm\u003c\/li\u003e\n\u003cli\u003e1.5KW AC frequency conversion motor\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eHydraulic Pressure\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eMax. 40T, adjustable in HMI touch screen\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eRolling Temperature\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eMax. 130 \u003cspan\u003e°C (inner heating rods)\u003c\/span\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCalendering Speed\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003e0.3-4 m\/min, digital display, adjustable\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCalendering Gap\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003e0-3 mm, manually adjustable\u003cbr\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eCalendering Effect\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eAfter calendering, the electrode uniformity≤±0.002mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eGas Compressor\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eA gas compressor (\u003ca href=\"https:\/\/echemsupplies.com\/products\/euqofgc?variant=47513044156646\"\u003eEUQOFGC\u003c\/a\u003e) is needed to provide a gas pressure of 60-80 psi for pneumatic operaiton.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e           \u003cimg style=\"float: none;\" alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/EUQOFGC_main_100x100.png?v=1775414665\"\u003e\u003c\/p\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eRoll-to-Roll Integration (\u003cspan style=\"color: rgb(255, 42, 0);\"\u003eOptional\u003c\/span\u003e)\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cul\u003e\n\u003cli\u003eA roll-to-roll unit can be integrated with the hot rolling press for electrode roll calendering\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e          \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ETLECPCHRP_02_100x100.png?v=1775759197\" alt=\"\" style=\"float: none;\"\u003e      \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ETLECPCHRP_03_100x100.png?v=1775759197\" alt=\"\" style=\"float: none;\"\u003e      \u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ETLECPCHRP_04_100x100.png?v=1775759282\" alt=\"\" style=\"float: none;\"\u003e\u003c\/p\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003cem\u003eNote\u003c\/em\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eEach time the reduced thickness is 20%-25%. Multiple-rounds calendering is needed for higher coating thickness reduction. For example, the initial electrode thickness is 200 um, then 180 um, 160 um, 140 um and so on under a certain pressure. \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eDimension\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003eL1400 * W500 * H1300 mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd style=\"width: 17.9856%;\"\u003e\u003ci\u003eWeight\u003c\/i\u003e\u003c\/td\u003e\n\u003ctd style=\"width: 81.6547%;\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cul\u003e\n\u003cli\u003e~550 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReferences\u003c\/strong\u003e:\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/www.sciencedirect.com\/science\/article\/abs\/pii\/S0032591022007136\"\u003eJ. Zhang, et al., Investigation on mechanical and microstructural evolution of lithium-ion battery electrode during the calendering process, Powder Technology, 2022, 409, 117828\u003c\/a\u003e\u003c\/p\u003e\n\u003cp\u003e\u003ca href=\"https:\/\/advanced.onlinelibrary.wiley.com\/doi\/full\/10.1002\/aenm.202300973\"\u003eM. Abdollahifar, et al., Insights into Influencing Electrode Calendering on the Battery Performance, Adv Energy Mater., 2023, 13, 2300973\u003c\/a\u003e.\u003c\/p\u003e","brand":"TOB","offers":[{"title":"Default Title","offer_id":47526883655910,"sku":"ETLECPCHRP","price":8888888.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/6591\/1526\/files\/ETLECPCHRP_main.png?v=1775838909","url":"https:\/\/echemsupplies.com\/products\/etlecpchrp","provider":"EChem Supplies","version":"1.0","type":"link"}