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ECS-RS Economic Semi-Automatic Electrode Winder with Taping Function for Cylindrical Cells, ERSCCESAEWTF

ECS-RS Economic Semi-Automatic Electrode Winder with Taping Function for Cylindrical Cells, ERSCCESAEWTF

In Stock SKU: ERSCCESAEWTF
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A Semi-Automatic Electrode Winder for Cylindrical Cells is a precision assembly machine used to wind the "jelly roll"—the layered stack of cathode, anode, and two separator sheets—into a compact cylinder.

A consistent winding is vital because gaps or uneven tension lead to non-uniform current distribution and internal stress during cycling. (1) Loading: The operator places two rolls of separator and the cathode/anode foils onto the unwinding shafts. (2) Feeding: The leading edges of the separators are fed into the winding needle (mandrel). (3) Electrode Insertion: As the mandrel begins to spin, the operator inserts the cathode (e.g., SPAN) and the anode (Li-metal or Graphite). (4) Controlled Winding: The machine rotates the mandrel at a programmed speed while maintaining constant tension on all four layers. (5) Finishing: Once the desired length or diameter is reached, the machine cuts the separators and applies a termination tape to hold the roll together.

Part Number
  • ERSCCESAEWTF (ERS-CC-ESAEWTF)
Power
  • AC220V±10%, single phase, 50/60Hz, 1000 W 

Needle Winding for Cylindrical Cells

  • Round Winding Needle: Φ 3.0 mm, suitable for 18650, 21700, 26650, 32650. A customized winding needle with a different diameter can be supplied upon request.
  • Electrode Width: 28-60 mm
  • Electrode Length: 90-650 mm
  • Separator Width: 30-65 mm
  • Tape Width: 8-15 mm
  • Winding Edge Alignment Accuracy: ±0.3 mm

            

  • Winding Speed: 3 pcs/min (depends on the electrode length and worker's proficiency )
  • Quality Rate: ≥98%
  • Automatic taping function is included
Gas Compressor (Optional)
  • A gas compressor (EUQOFGC) is required to supply a 60-80 psi for pneumatic operation.

         

Certificate
  • CE certificate
  • UL and CSA certificate are available upon request with additional charge
Dimension
  • L1750 * W1150 * H11500 mm
Weight
  • ~480 kg

 

References:

M. Luetke, et al., A Comparative Study on Cutting Electrodes for Batteries with Lasers, Physics Procedia, 2011, 12, 286-291

T. Jansen, et al., Evaluation of the Separation Process for the Production of Electrode Sheets, Energy Technology, 2020, 8, 1900519.

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