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ECS-SM Semi-Automatic Electrode Winder for Cylindrical and Pouch/Prismatic Cells, ESMCCSAEW

ECS-SM Semi-Automatic Electrode Winder for Cylindrical and Pouch/Prismatic Cells, ESMCCSAEW

In Stock SKU: ESMCCSAEW
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A Semi-Automatic Electrode Winder for Cylindrical Cells is a precision assembly machine used to wind the "jelly roll"—the layered stack of cathode, anode, and two separator sheets—into a compact cylinder.

A consistent winding is vital because gaps or uneven tension lead to non-uniform current distribution and internal stress during cycling. (1) Loading: The operator places two rolls of separator and the cathode/anode foils onto the unwinding shafts. (2) Feeding: The leading edges of the separators are fed into the winding needle (mandrel). (3) Electrode Insertion: As the mandrel begins to spin, the operator inserts the cathode (e.g., SPAN) and the anode (Li-metal or Graphite). (4) Controlled Winding: The machine rotates the mandrel at a programmed speed while maintaining constant tension on all four layers. (5) Finishing: Once the desired length or diameter is reached, the machine cuts the separators and applies a termination tape to hold the roll together.

Part Number
  • ESMCCSAEW (ESM-CC-SAEW)
Power
  • AC110V or 220V±10%, 50/60Hz, 1000 W 

Needle Winding for Cylindrical Cells

  • Round Winding Needle: Φ 3.5 mm
  • Electrode Size for Winding: Φ 14-46 mm, Height: 30-100 mm (tab is not countered in it)
  • Edge Alignment Accuracy: ±0.5 mm

           

Plate Winding for Pouch/Prismatic Cells

  • For winding plate, there are four options:

           (1) Size 2030: 158mm L x 20-30mm W x 6mm Thickness
           (2) Size 3040: 158mm L x 30-40mm W x 6mm Thickness
           (3) Size 4060: 158mm L x 40-60mm W x 6mm Thickness
           (4) Size 6080: 158mm L x 60-80mm W x 6mm Thickness

  • Electrode Size for Winding: L30-100 mm (tab is not countered in it), W30-90 mm, Max. T10 mm
  • Edge Alignment: ±0.5 mm

             

Other Features

  • Roller Width: 120 mm
  • Loading Separator Roll: 3" core, Max. Φ250 mm
  • Loading Electrode Sheet: L30-1300 mm, W30-100 mm
  • Tension Control: 0-10 N
  • Winding Speed: Max. 100 rpm

Taping Function (Optional)

  • If customers need to upgrade the winder with an automatic taping function, we can offer the following type.

             

Gas Compressor (Optional)
  • A gas compressor (EUQOFGC) is required to supply a 60-80 psi for pneumatic operation.

         

Certificate
  • CE certificate
  • UL and CSA certificate are available upon request with additional charge
Dimension
  • L1920 * W720 * H1190 mm
Weight
  • ~480 kg

 

References:

M. Luetke, et al., A Comparative Study on Cutting Electrodes for Batteries with Lasers, Physics Procedia, 2011, 12, 286-291

T. Jansen, et al., Evaluation of the Separation Process for the Production of Electrode Sheets, Energy Technology, 2020, 8, 1900519.

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